Views: 13 Author: Site Editor Publish Time: 2022-11-14 Origin: Site
What is Cabling Machine
The cabling machine comprises a stranded cage, wrapping head, steel belt head, traction machine, lead device, electrical control parts, etc. It is mainly used to form insulated wire cores and steel belt armoring.
Prepare for the start of the cabling machine.
1. Put the tools and gauges on the tool table, and check whether the gauges are zeroed.
2. Check if all parts of the equipment are standard. If there is any abnormality, it should immediately report repairing personnel maintenance.
3. Prepare the semi-finished materials according to the production plan and check whether the products are qualified by inspection.
4. Replace the gears of the stranded cage, wrapping, armored, and traction according to the process requirements, and select the mold according to the process card.
5. Prepare the upper line reel according to the production plan, check if the take-up reel is intact, and put the entire reel on the take-up frame.
6. Place one end of the traction rope at the cable-forming mold seat, the other end by winding the spoon, and steel belt head, around the traction 3 to 4 turns after the line production, end fixed on the payoff tray.
Cabling machine operating procedures
1. The stranded cage open to the appropriate position, and then tighten the holding brake, the insulated wire lifting to the payload frame and tighten the loading plate screws, and then release the holding brake, adjust the payload tension, the wire core through the wire hole, pre-twist pressure wheel pulled to the front of the mold. Then install the other wire cores in the order above.
2. Install the filler rope and pass it through the splitting board with the wire core, pull it to the mold, and tie it together with the wire core.
3. Connect the core to the traction rope. The diameter of the joint should not exceed 10% of the outer diameter.
4. Fan-shaped wire core is to be twisted in the direction opposite to the direction of the cage. The amount of twisting and cable pitch, mainly to enter the mold, does not turn over as appropriate. Tighten the pre-twisting pressure wheel.
5. point to open the cable core through the mold seat, loaded on the mold, when open to the head of the wrap, stop in turn installed on the package or steel belt, wire core sticky adjust the wrap, steel belt guide position so that the gap or overlap in line with the requirements.
6. When the cable core is through the meter wheel, the meter wheel returns to zero and starts counting meters.
7. When the cable core reaches the traction wheel, stop the machine, check if the product meets the process requirements, and ensure it is qualified before driving.
8. When the wire end reaches the take-up tray, cut off the unqualified part, fix the wire end on the tray, then start the machine.
9. After starting the machine, you should always check the condition of the cable, winding, and ladle. If there is any problem, you should adjust it immediately.
The finished product quality requirements of the cabling machine
1. The appearance of the finished cable must be complete. The outer diameter of the cable, cable pitch, overlapping wrapping, and the gap between the steel belt should be in line with the process requirements.
2. Insulation core is strictly prohibited from having mechanical damage.
3. the arrangement of the closing line should be neat and orderly. There should be no cross, lap line phenomenon.
The cabling machine is one of the core equipment in cable production, the quality and function of the equipment plays a significant role in the quality of the cable, so in the purchase of a cabling machine, we must choose a reliable quality, good reputation manufacturers, such as Zhaohong, especially when you want to produce network cable, Zhaohong Machinery is an expert in network cable production equipment, we have an extraordinary network cable for Contact us to learn more.
